Can moulded pulp really replace EVA or PET trays?

In most applications yes — it protects comparably and goes into the paper recycling stream. Thick-wall, transfer and thermoformed grades cover everything from rough transit trays to smooth retail parts.

Yes, moulded pulp needs aluminium tooling, which is why the MOQ is 3,000 pieces and the lead time includes tooling. Die-cut corrugated is the lower-commitment alternative for small runs.

Can it be used for food contact?

Food-grade grades are available, and bagasse or bamboo fibre is used where a whiter finish or home-compostable claim is needed.

Two-piece wheat-beige moulded pulp packaging with device and accessory cavities

Close-up of molded fiber texture, ribs and rounded protective edges

Top cover and bottom molded pulp tray showing protective support geometry

Moulded pulp insert protecting an unbranded smart home device in a kraft carton

Eco-Friendly Packaging · BC-EC24502

Custom Moulded Pulp Trays and Clamshells

Plastic-free protective packaging moulded from recycled paper fibre and bagasse.

Direct replacement for EVA and PET trays
Home-compostable in bagasse grades
Colour tinting without plastic coating
Aluminium tooling for long production runs

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How customization works · Project terms are confirmed in writing.

Project quotation

Price, MOQ and schedule are confirmed from your brief.

Share product dimensions, board or material preference, finishing, quantity, packout and destination. Those inputs determine a useful quotation.

We do not publish generic pricing for made-to-order packaging because a number without the final specification can mislead both buyer and supplier.

Materials: Recycled paper fibre, bagasse, bamboo
Grades: Thick-wall, transfer, thermoformed
Wall: 1.0–5.0 mm depending on grade
Food contact: Food-grade grades available

Product Details

Moulded pulp replaces EVA and PET trays with a fibre-based part that protects just as well and goes into the paper recycling stream. Thick-wall and thermoformed grades cover everything from rough transit trays to smooth-surface retail parts.

Bagasse and bamboo fibre options are available where food contact or a whiter finish is needed.

Moulded Pulp Packaging FAQ

Can moulded pulp really replace EVA or PET trays?: In most applications yes — it protects comparably and goes into the paper recycling stream. Thick-wall, transfer and thermoformed grades cover everything from rough transit trays to smooth retail parts.
Is tooling required?: Yes, moulded pulp needs aluminium tooling, which is why the MOQ is 3,000 pieces and the lead time includes tooling. Die-cut corrugated is the lower-commitment alternative for small runs.
Can it be used for food contact?: Food-grade grades are available, and bagasse or bamboo fibre is used where a whiter finish or home-compostable claim is needed.

Get Price for This Product

Your enquiry reaches an engineer, not a mailbox. Send dimensions and target volume and you get a structure recommendation and a quotation — no obligation.

What drives your unit price

Everything here is made to order, so there is no list price. These four decisions set it:

Structure: A rigid box is hand-assembled; a folding carton is die-cut and glued in one pass. This is usually the largest single factor.
Board and material: Greyboard, SBS, kraft or corrugated behave differently on cost, and specialty paper or fabric wraps sit above all of them.
Finishing: Foil, embossing, spot UV and soft-touch each add a pass. One well-placed process usually beats three competing ones.
Quantity: Make-ready is charged once whether you run 500 or 50,000, so unit price falls steeply across the first few thousand.

What to include

Product dimensions and gross weight
Quantity per order and annual volume
Materials and finishing you have in mind
Destination market and target date

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BC-EC24501

FSC Kraft Box

Uncoated recycled kraft with soy ink printing and an FSC chain-of-custody certificate.

Specification-based quoteRead More →

Kraft pillow box packaging with paper sleeve and cotton string closure options

BC-EC24503

Plastic-Free Gift Box

Premium look with no film lamination — soft-touch varnish and paper ribbon replace plastic.

Specification-based quoteRead More →

Cream plastic-free rigid gift box with paper compartments and green paper band

BC-EC24504

Compostable Food Box

Bagasse and recycled-fibre food containers moulded in one piece — compartments, hinge and closure formed in the tool, with no plastic lining and no fluorochemical treatment.

Specification-based quoteRead More →