How is the EVA cavity produced?

The cavity is die-cut from your product outline, not selected from a stock shape. Foam density and cavity depth are set against the weight and shape of what you are packing.

Can accessories sit in the same box?

Yes. An additional paperboard or moulded pulp layer can sit above or below the main cavity, which is the usual way to keep cables, manuals or refills in a defined position.

Is the box colour fixed?

No. Wrap material and colour, insert colour, closure type and box footprint are all specified per programme — nothing in this line is a fixed stock item.

Forest green magnetic closure rigid box with fitted black EVA insert

Forest green magnetic rigid box showing hinge, ribbon pull and wrapped edge details

Forest green magnetic rigid box with removable black EVA insert

Green magnetic gift box presenting an unbranded compact electronic device in EVA

Rigid Gift Boxes · BC-RG24106

Custom Rigid Boxes with Die-Cut EVA Foam Inserts

Wrapped rigid boxes with EVA foam cavities cut to your product, for devices, instruments and multi-piece kits.

Cavity cut from your product outline rather than a stock shape
Foam density and cavity depth set against product weight
Accessory layers combinable above or below the main cavity
Wrap, insert colour and closure all specified per order

Get Price for This Product Request a sample route

How customization works · Project terms are confirmed in writing.

Project quotation

Price, MOQ and schedule are confirmed from your brief.

Share product dimensions, board or material preference, finishing, quantity, packout and destination. Those inputs determine a useful quotation.

We do not publish generic pricing for made-to-order packaging because a number without the final specification can mislead both buyer and supplier.

Construction: Wrapped rigid board with die-cut EVA foam insert
Closure: Magnetic flap, lid-and-base, drawer or ribbon tie
Insert: EVA foam, optionally layered with paperboard or moulded pulp
Colour: Wrap and insert colour specified per programme
Dimensions: Built to your product; no fixed catalogue sizes
Printing: Offset CMYK and spot colour; foil, emboss and spot UV available

Product Details

Where a product needs to sit still and be presented well at the same time, a rigid box with a die-cut EVA insert is the usual answer. The foam holds the item away from every wall, and the cavity edge gives a clean line around the product when the lid opens.

Box colour, wrap material, closure and footprint are specified per programme — nothing here is a fixed stock item. EVA density, cavity depth and the number of compartments are set against the weight and shape of what you are packing, and can be combined with paperboard or moulded pulp layers for accessories.

Customization Options

Box footprint, depth and wall thickness built to your product
Wrap colour and material: coated, uncoated, specialty paper or fabric
Closure: magnetic flap, lid-and-base, drawer or ribbon tie
EVA colour, density and cavity count
Additional paperboard or moulded pulp accessory layer
Foil stamping, embossing, debossing and spot UV

Send your product dimensions and target volume and we will come back with a structure recommendation and a quotation. Request a quote.

Custom Rigid Boxes with EVA Foam Inserts FAQ

How is the EVA cavity produced?: The cavity is die-cut from your product outline, not selected from a stock shape. Foam density and cavity depth are set against the weight and shape of what you are packing.
Can accessories sit in the same box?: Yes. An additional paperboard or moulded pulp layer can sit above or below the main cavity, which is the usual way to keep cables, manuals or refills in a defined position.
Is the box colour fixed?: No. Wrap material and colour, insert colour, closure type and box footprint are all specified per programme — nothing in this line is a fixed stock item.

Get Price for This Product

Your enquiry reaches an engineer, not a mailbox. Send dimensions and target volume and you get a structure recommendation and a quotation — no obligation.

What drives your unit price

Everything here is made to order, so there is no list price. These four decisions set it:

Structure: A rigid box is hand-assembled; a folding carton is die-cut and glued in one pass. This is usually the largest single factor.
Board and material: Greyboard, SBS, kraft or corrugated behave differently on cost, and specialty paper or fabric wraps sit above all of them.
Finishing: Foil, embossing, spot UV and soft-touch each add a pass. One well-placed process usually beats three competing ones.
Quantity: Make-ready is charged once whether you run 500 or 50,000, so unit price falls steeply across the first few thousand.

What to include

Product dimensions and gross weight
Quantity per order and annual volume
Materials and finishing you have in mind
Destination market and target date

Request a Sample

BC-RG24101

Magnetic Closure Gift Box

Foldable magnetic box with hidden neodymium magnets, printed art paper wrap and die-cut EVA insert.

Specification-based quoteRead More →

Collapsible foldable rigid gift box designed for flat shipping and easy assembly

BC-RG24102

Lid & Base Rigid Box

Explore two-piece rigid boxes with a separate lid and tray. Specify lid depth, insert, wrap, print and finish around your product dimensions, presentation goal, quantity and destination.

Specification-based quoteRead More →

Recycled paper rigid lid and base gift box with paperboard compartments

BC-RG24103

Book-Style Rigid Box

Rigid presentation boxes with a defined spine, hinged cover, project-selected side closure and insert for sample kits, PR boxes and gift sets.

Specification-based quoteRead More →

Book-style rigid presentation box concept with visible spine, hinged cover and product tray

BC-RG24104

Shoulder Neck Box

Precision-fit collar box with a tight, weighted close — the format used across fine fragrance.

Specification-based quoteRead More →

Custom wine bottle rigid gift box with molded pulp cradle and folding carton option

Custom Rigid Boxes with Die-Cut EVA Foam Inserts