BC-CM24301
Roll End Tuck Front Mailer
The classic e-commerce mailer — no tape needed, full-bleed interior printing, ships flat.
Specification-based quoteRead More →
Corrugated Mailer Boxes · BC-CM24304
Insert Options for Any Box We Make
The insert is specified with the box, not bought separately — this page explains the options so you can choose the right one when we quote your packaging.
- Designed before the box, so the box is sized around the product
- Cavity cut from your CAD or a 3D scan, not a stock shape
- Plastic-free alternatives where EU packaging rules require them
- Drop-test validated before mass production
How customization works · Project terms are confirmed in writing.
Project quotation
Price, MOQ and schedule are confirmed from your brief.
Share product dimensions, board or material preference, finishing, quantity, packout and destination. Those inputs determine a useful quotation.
We do not publish generic pricing for made-to-order packaging because a number without the final specification can mislead both buyer and supplier.
- Specified as
- Part of your box quotation, not a separate purchase
- Types
- Corrugated, moulded pulp, EVA, PET, flocked
- Tolerance
- ±0.5 mm on product cavity
- Plastic-free
- Moulded pulp and paper honeycomb options
- Design input
- 3D scan, CAD file or a physical sample
- Validation
- Drop and vibration test reports on request
Product Details
Transit damage is almost always an insert problem rather than a box problem, because damage happens when the product touches a wall. So we design the insert first: we model your product's fragility, then hold it clear of every face. The box is built around that.
This is why we quote inserts as part of a packaging programme rather than as a line item you source on its own. Once we know what the box has to carry, the choice below is a deliberate trade between cost, protection and recyclability — and it is the single decision that moves damage rates most.
Protective Inserts & Trays FAQ
- Do you supply inserts separately from the box?
- We specify the insert as part of a box quotation rather than as a standalone purchase, because the cavity, the board grade and the box dimensions are decided together. If you already have a box from another supplier, send us its internal dimensions and we will tell you honestly whether a retrofit insert is worth it.
- Why do most transit damages come back to the insert?
- Because damage is usually caused by the product touching a box wall. A correctly designed insert holds the item away from every face, which is why we model fragility before choosing a material.
- What are the plastic-free options?
- Moulded pulp and paper honeycomb replace EVA and PET in most applications, which matters where EU packaging rules push towards mono-material fibre packs.
- Do you validate the insert before mass production?
- Drop and vibration test reports are available on request, run at your actual gross weight rather than a nominal figure.
Get Price for This Product
Your enquiry reaches an engineer, not a mailbox. Send dimensions and target volume and you get a structure recommendation and a quotation — no obligation.
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BC-CM24302
Regular Slotted Shipping Carton
Export master cartons sized to your retail packaging and shipped in the same container — so the box that protects your order is engineered with it, not sourced separately.
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BC-CM24303
Subscription Mailer Box
Retail-grade print on a shipping-grade box, with die-cut inserts holding every item in place.
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Ready to package your product?
Send us your product dimensions and target volume. We will assess the structure, board, finishing and quotation route for your brief.